Quality management policy
Establish supplier selection and evaluation standards, have an in-depth understanding of cooperative enterprises, give full play to advantages and avoid risks. Sign a quality assurance agreement, stipulate the component yield standard, if the component does not meet the standard, it can be rejected and the right to pursue investigations can be initiated. By signing an environmental protection agreement, IDO attaches great importance to and supports environmental protection undertakings and assists customers in responding to strict environmental regulations and requirements in Europe and America.
Advocating long-term cooperation and win-win relationship, the cooperation with some suppliers has been maintained from the beginning of the establishment of the company to the present.
Quality management organization structure
Establish the whole process quality management organization of four representative organizations:
[1] Software and hardware quality acceptance control represented by testing
[2] Whole-process product quality control planning represented by R&D quality
[3] Delivery quality improvement represented by the Quality Assurance Department
[4] Improving the company’s system capabilities and customer satisfaction represented by the Quality Management Department
Whole process quality assurance
Reliability Laboratory
- 1.Test Standard of Environmental Equipment
- 2.Test Standard of Machinery Packaging
1.Test Standard of Environmental Equipment
UV aging: 8H of light, 4H of condensation, 72H of 6 cycles
Constant temperature and humidity: T high temperature 70°low temperature -30°RH 93%
ESD static electricity: air ±8KV contact ±4KV
Salt spray: 35° 5% salt solution 48H
Sand and dust: 2kg/m³ talcum powder with a diameter of < 75um 8H
Thermal shock: T high temperature 70 ° low temperature -30 ° each 1H 24 cycles 48H
Real water waterproof: 1m soak in water, 30min
Boiled: 80° 30min
Two-dimensional: precision 0.01
ESD static electricity: air ±8KV contact ±4KV
Salt spray: 35° 5% salt solution 48H
Sand and dust: 2kg/m³ talcum powder with a diameter of < 75um 8H
Thermal shock: T high temperature 70 ° low temperature -30 ° each 1H 24 cycles 48H
Real water waterproof: 1m soak in water, 30min
Boiled: 80° 30min
Two-dimensional: precision 0.01
1.Test Standard of Environmental Equipment
UV aging: 8H of light, 4H of condensation, 72H of 6 cycles
Constant temperature and humidity: T high temperature 70°low temperature -30°RH 93%
ESD static electricity: air ±8KV contact ±4KV
Salt spray: 35° 5% salt solution 48H
Sand and dust: 2kg/m³ talcum powder with a diameter of < 75um 8H
Thermal shock: T high temperature 70 ° low temperature -30 ° each 1H 24 cycles 48H
Real water waterproof: 1m soak in water, 30min
Boiled: 80° 30min
Two-dimensional: precision 0.01
ESD static electricity: air ±8KV contact ±4KV
Salt spray: 35° 5% salt solution 48H
Sand and dust: 2kg/m³ talcum powder with a diameter of < 75um 8H
Thermal shock: T high temperature 70 ° low temperature -30 ° each 1H 24 cycles 48H
Real water waterproof: 1m soak in water, 30min
Boiled: 80° 30min
Two-dimensional: precision 0.01
2.Test Standard of Machinery Packaging
Free fall: height 1.2m, 6 sides, 2 cycles 12 times
Roller: 1M 100 times (200 turns)
Key life: 4-6N 50,000 times
Band tension: ≥8kg 2 times
Packaging and transportation: frequency 2.5HZ amplitude 22mm110C / min
Package drop: 6 sides, 1 corner, 3 edges, 1m
Slight drop: 7cm positive and negative 5000 times
Click the line: 250g 100,000 times
Life plug: 2000 times
Wire swing: 300g ± 60 ° 2000 times
Falling ball impact: 32g ball 0.5m impact 2 times
Roller: 1M 100 times (200 turns)
Key life: 4-6N 50,000 times
Band tension: ≥8kg 2 times
Packaging and transportation: frequency 2.5HZ amplitude 22mm110C / min
Package drop: 6 sides, 1 corner, 3 edges, 1m
Slight drop: 7cm positive and negative 5000 times
Click the line: 250g 100,000 times
Life plug: 2000 times
Wire swing: 300g ± 60 ° 2000 times
Falling ball impact: 32g ball 0.5m impact 2 times
2.Test Standard of Machinery Packaging
Free fall: height 1.2m, 6 sides, 2 cycles 12 times
Roller: 1M 100 times (200 turns)
Key life: 4-6N 50,000 times
Band tension: ≥8kg 2 times
Packaging and transportation: frequency 2.5HZ amplitude 22mm110C / min
Package drop: 6 sides, 1 corner, 3 edges, 1m
Slight drop: 7cm positive and negative 5000 times
Click the line: 250g 100,000 times
Life plug: 2000 times
Wire swing: 300g ± 60 ° 2000 times
Falling ball impact: 32g ball 0.5m impact 2 times
Roller: 1M 100 times (200 turns)
Key life: 4-6N 50,000 times
Band tension: ≥8kg 2 times
Packaging and transportation: frequency 2.5HZ amplitude 22mm110C / min
Package drop: 6 sides, 1 corner, 3 edges, 1m
Slight drop: 7cm positive and negative 5000 times
Click the line: 250g 100,000 times
Life plug: 2000 times
Wire swing: 300g ± 60 ° 2000 times
Falling ball impact: 32g ball 0.5m impact 2 times
ITFool-proofing
Project phase I
Start-up preparation phase
Internal research
Understand the business needs of the manufacturing department, and output the business needs confirmation. Plan a demonstration production line, arrange and gradually roll out the timetable for a comprehensive application plan
System selection
The business department determines the MES system selection, confirms the modules and main functions, and the IT information department is responsible for technical confirmationProject phase II
Start-up implementation phase
Network hypothesis
The factory line body carries out industrial network construction, and wired and wireless information points provide hardware support for information collection.
Core system
The main system and test module system environment and database environment have been set up, and the internal test before going live has been completed.System training
Complete pre-launch trainingProject phase III
On-line application stage
Officially launched
The demonstration line officially started MES system management and applied systematic management processes.
Equipment integration
Data collection and interface development of intelligent equipment are carried out at the same time.Kanban and report
After the quantitative data is collected, the hypothesis of the kanban and the custom development of the report form are carried out.Project phase IV
System integration and mature extended application
System integration
After the MES operation is mature and stable, cross-system interface integration development work will be carried out to realize data interaction between systems.
Extended application
Secondary development of extended functions.System operation
Ensure the effective operation of the system.
After-sales service
Establish the whole process quality management organization of four representative organizations:
[1] Software and hardware quality acceptance control represented by testing
[2] Whole-process product quality control planning represented by R&D quality
[3] Delivery quality improvement represented by the Quality Assurance Department
[4] Improving the company’s system capabilities and customer satisfaction represented by the Quality Management Department
